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Mechanisms of Microbiologically Induced Corrosion (MIC)

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MIC is a common problem in industrial processes due to the presence of microbes, adequate nutrients and corrosive byproducts. The following table indicates typical mechanisms and manifestations of MIC in industrial environment.

Table from: D. Pope and E. Morris, materials Performance, Vol. 34, No. 5, NACE International, May (1995) p24.

TABLE 1 - Mechanisms Potentially Involved in Cases of MIC

Cathodic depolarization

  • The classic mechanism for MIC of steel and iron proposed by von Wolzgen Kuhr in 1934
  • This mechanism is based on the idea that the rate-limiting step in corrosion is the dissociation of hydrogen from the cathodic site.
  • It is thought that sulfate-reducing bacteria (SRB) consume hydrogen through the action of their hydrogenase enzymes, and thus “depolarize” the cathode, accelerating corrosion.
  • Some investigators still believe that this mechanism is the important one for MIC of iron and steels, despite the fact that numerous experiments using SRB in pure culture gave corrosion rates far less than those seen at field sites and less than those measured in experiments using MIC communities.

Formation of occluded area on metal surface

  • This mechanism is based on the observation that when microorganisms form colonies on the surface of a metal, they do not form uniform layers, but rather, local “community centers.”
  • The sites chosen for initial colonization may be related to such metallurgical features as roughness, preexisting corrosion sites, inclusions, or surface charge.
  • Once the colony has formed, it produces sticky polymers which tend to attract and aggregate other biological and nonbiological (metals and chloride, for example) species to the colonization sites.
  • This, in addition to the metabolism of available oxygen, iron, manganese, etc., results in conditions within and under the colonies very different from those on the surrounding metal.
  • This leads to the formation of crevices and oxygen and ion concentration cells, allowing corrosion to proceed.

Fixing the anodic sites

  • This parallels the development of the occluded cell. The presence and activities of the microbes creates a condition under t he colony in which incipient pitting leads to pitting driven principally by microbiological activities.
  • This is made possible by the fact that most of the microbiological community usually remains fixed to the colonization site (although progeny may find other colonization sites).
  • This causes the anodic site to become “fixed.” This is a principal reason for the fact that more than 90% of MIC is seen as pitting-type corrosion

Underdeposit acid attack

  • Most of the final products of MIC community metabolism are short-chain fatty acids (acetic acid is the most common).
  • Acetic acid is very aggressive to carbon steel when concentrated under a colony or other deposit.
  • This is the case both at field sites and in the laboratory.

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