ConcreteGuard™
QUARTZ
FLOORING SYSTEM
Specification
PART
1 GENERAL
1.01
SECTION INCLUDES
A.
Provide labor and materials for a seamless, decorative,
slip resistant, epoxy & quartz flooring system, including
surface preparation, primers, and finish coats.
1.02
RELATED SECTIONS
A.
Concrete - Division 3
B.
Thermal & Moisture Protection - Division 7
1.03
ACCEPTABLE INSTALLERS
A.
ARCOR Epoxy Inc. 1-800-878-9593
B.
Manufacturer approved Installer, who has technical
qualifications, currently certified in writing, and facilities to
install specified systems.
1.04
DELIVERY, STORAGE AND HANDLING
A.
Deliver material to job site in clean, clearly labeled
containers and inspect prior to start of job.
B.
Store material in a dry, enclosed area protected from the
elements. Keep temperature of storage area between 65o
and 90o F.
1.05
ENVIRONMENTAL REQUIREMENTS
A.
Cure new concrete no less than 28 days under good
conditions.
B.
Verify that substrate is properly equipped with vapor
barriers and perimeter drains.
C.
Verify supply of adequate utilities, including electric,
water, heat (between 65o and 90o F.) and
lighting of no less than 80 ft candles measured at floor surface.
D.
Free work area of other trades during, and for a period of
24 hours, after floor installation.
E.
Protect finished floor from damage by subsequent trades.
1.06
WARRANTY
A.
Provide a two (2) year warranty against defects in material
and workmanship upon completion of installation.
PART
2 PRODUCTS
2.01
PRODUCT DESCRIPTION
A.
1/8” ConcreteGuardTM two-component, seamless, decorative, slip resistant, epoxy
& quartz flooring system as manufactured by ARCOR Epoxy Inc.. 1-800-878-9593.
B.
Primer Coat with EE-80;
C.
Wet Coat with EE-75;
D.
Top Coat with EE-75;
E.
Color Quartz from 3M Corporation
2.02
PHYSICAL PROPERTIE
Physical
Property
|
Test
Method
|
Result
|
|
Hardness
(Shore D)
|
ASTM
D-2240
|
75-80
|
|
Compressive Strengt
|
ASTM
D-695
|
17,500
psi
|
|
|
ASTM
C-579
|
12,500
psi
|
|
Tensile Strength
|
ASTM
D-638
|
4,000
psi
|
|
|
ASTM C-307
|
2,600
psi
|
|
Tensile
Elongation
|
ASTM
D-638
|
7.50%
|
|
Flexural
Strength
|
ASTM
D-790
|
6,250
psi
|
|
|
ASTM
C-580
|
4,500
psi
|
|
Flexural
Modulus of Elasticity
|
ASTM
D-790
|
6.2
× 105
|
|
Linear
Shrinkage
|
ASTM
D-2566
|
0.02%
|
|
Coefficient
of Linear Expansion
|
ASTM
D-696
|
2
× 10-5
|
|
Bond
Strength to Concrete
|
ASTM
D-4541
|
400
psi substrate fails
|
|
Indentation
|
ML
D-3134
|
.025
MAX
|
|
Impact
Resistance
|
ML
D-3134
|
Pass
|
|
Water
Absorption
|
ASTM
D-570
|
0.04%
|
|
Heat
Resistance Limitation
|
|
140°F
- 200°F
|
|
Flammability
|
ASTM
D-570
|
Self
Extinguishing
|
|
Flame
Spread/NFPA 101
|
ASTM
E-84
|
Class
B
|
|
Abrasion
Resistance
|
ASTM
C-501
|
|
|
|
|
24
mg loss
|
|
Coefficient
of Friction
|
ASTM
D-2047
|
|
|
|
|
0.9
|
|
Orange
Peel
|
|
0.8
|
2.03
PRODUCT MIXING
A.
Consult Product MSDS prior to use.
B.
Mix on site in pre-measured kits as supplied by ARCORâ.
Mix as per Application Procedure provided with Product Data Sheet
to ensure a timely, accurate mix ratio and minimize waste.
C.
Use drill with mix attachement for most complete mix. Hand
mixing should not be attempted for Kit sizes larger than 1-Gallon.
PART
3 Application
3.01
SURFACE PREPARATION
A.
Sweep entire area thoroughly;
B.
Degrease and/or neutralize areas as needed;
C.
Thoroughly route all moving cracks and joints;
D.
Create a surface profile with a steel shot blast machine
and dust-free diamond grinders for edges;
E.
Sweep and vacuum profiled area until completely clean.
Verify that profiled surface is dry and free of all oil, grease,
detergent film, sealers and/or curing compounds. Degrease and/or
decontaminate areas as need.
Thoroughly wipe freshly cleaned areas with Acetone;
3.02
CRACK & DRAIN REPAIR
A.
Adhere strictly to manufacturer's current written
instructions. Refer to Product Data Sheet & Product
Manufacturer Safety Data Sheet before using materials;
B.
Fill moving cracks and joints with ARCTHANETM;
C.
Fill holes, static cracks and other damaged areas with EE-95;
D.
"Key in" all drains, edges and transition points
with EE-95;
E.
Allow filled areas to cure a minimum of 2 hours @ 75°F;
F.
Optional; Install
a 4" integral cove base at perimeter walls.
3.03
FLOOR APPLICATION
A.
Apply prime coat of EE-80 @ 1-3 mils by 1/4” nap
roller. Allow to cure a minimum of 4 hours @ 75°F or until
tack-free.
B.
Apply wet coat of EE-75 @15 mils with notched
squeegee.
C.
Broadcast Color Quartz aggregate to excess (i.e. until all
wet spots disappear, typically 1# of quartz per square foot).
Allow curing a minimum of 8 hours @ 75°F.
D.
Sweep up excess aggregate with clean, sturdy
bristle floor broom.
F.
Apply a second wet coat of EE-75 with 1/4” roller sufficient
to wet out quartz. This is a tight roll and should leave no puddling of
product.
G.
Broadcast Color Quartz aggregate to excess (i.e. until all wet spots
disappear, typically ½ # of quartz per square foot).
Allow curing a minimum of 8 hours @ 75°F.
H.
Sweep up excess aggregate with clean, sturdy bristle floor broom.
I.
Top Coat with EE-75 using a 1/4” nap roller. Apply sufficient
material to provide the level of non-slip desired by the client. A tight roll
with a 1/4” nap roller will provide a very aggressive non-slip. A light
pressure roll with a 3/8” nap will give a smoother finish.
J.
Allow finished floor to cure a minimum of 8 hours @ 75°F before
subjecting to light use i.e. foot traffic. Allow curing for 24 hours before
subjecting to medium duty i.e hand truck; allow curing for 48 hours before
subjecting to heavy use i.e. fork truck.
END
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