GENERIC TYPE: AMINE CURED 100% SOLIDS EPOXY REBUILDING COMPOUND
DESCRIPTION AND RECOMMENDED USES: ARCOR® EE-96 is a solvent free, two-component high wear and abrasion resistant rebuilding compound ideal as a rebuilding/repair material for metals damaged by corrosion/erosion, abraision or cavitation. ARCOR® EE-96 is ideal for use a high wear flooring in aggressive wear and impact zones especially requiring a non-skid surface. ARCOR® EE-96 is non-sagging up to 200 mils, will not shrink when curing, and has excellent adhesion to all metal and concrete surfaces. As a Novolac Epoxy EE-96 has excellent resistance in a wide variety of chemical environments and has heat resistance to 450ºF.
FOR INDUSTRIAL USE ONLY
TEMPERATURE: Immersion service
Max. 270ºF; Dry to 450ºF
Alkalies: Very Good
Inorganic Acids: Very Good
Organic Acids: Fair
Organic Solvents: Good
FLEXURAL STRENGTH: 14,250 psi (ASTM D790/7 days)
COMPRESSIVE STRENGTH: 17,000 psi (ASTM D695/7 days)
TENSILE SHEAR: 2,400 psi (ASTM D1002/steel:steel)
APPLICATIONS: Manways, Pumps, Impellers, Propellers, Valves, Hydro-Wheels, Pipe Elbows, Decks, Ramps, Landing Zones, Loading Zones.
SOLIDS BY VOLUME: 100%
POT LIFE: 20 Min/KG @ 75ºF
MIX RATIO: 3:1 by volume (Base:Activator) 100 gm: 20 gm by weight
SHELF LIFE: 5 years at 55-95ºF, 13-35ºC
COVERAGE: Varies with thickness applied
WEIGHT PER GALLON: 13.8 lbs (6.25 KG)
To place orders and/or obtain pricing information contact:
ARCOR® Epoxy Inc. PO Box 273
South Dennis, MA 02660
TEL: 800-878-9593; FAX: 888-878-9593
Manufacturer makes no warranty either expressed or implied including warranties of merchant ability or fitness for a particular purpose for this product. Under no circumstances will the manufacturer be liable for incidental, consequential or other damages, breach of warranty, strict liability, or any other theory arising out of use of this product.
SEE MATERIAL SAFETY DATA SHEET BEFORE HANDLING THIS PRODUCT
Metal surfaces are to be cleaned and degreased then abrasive blasted with chloride free abrasive. Exterior applications to SSOPC SP-10 Near white finish minimum 3 mil profile. Immersion applications to SSPC SP-5 White metal, 3 to 5 mil profile. Grind flat all burrs, weld seams, radius sharp edges. Fresh blasted surfaces to be rebuilt as quickly as possible to prevent oxidation of the surface and allow time for proper rebuilding of the dam- aged area.
Thoroughly mix Activator into Base with mixing stick scraping sides and bottom of container or mixing board. Mix by vol- ume 3 parts Base to 1 part Activator. Or by weight 100 grams Base to 20 grams Activator. Mix thoroughly to produce and even colored , streak-free material.
Use heavy plastic squeege or putty knife. Work material into profile of substrate to achieve maximum adhesive and to remove any entrapped air. Contour to correct form with putty knife or plastic applicator. If mold or form is used be sure to coat its surface with a release agent to prevent adhesion of the material. Machining is possible using diomand tipped tools only. Grinding is possible only if done within 2 hours of application at 77ºF (add 1 hour for each 10ºF below 77ºF, subtract 1/2 hour for each 10ºF above 77ºF).
Material: keep between 55 and 95ºF (17-35ºC). Substrate: keep between 45-105ºF (7-40ºC). The difference in tempera- ture of the substrate and the material should never exceed 10ºF, 5ºC. Substrate shall be a minimum of 5ºF (3ºC) above dew point. Do not apply if relative humidity exceeds 90%. If necessary heat the metal prior to surface preparation using electric heater or heat lamp. Never use gas, oil or kerosene heaters as they will leave a greasy residue on metal sur- face. For best results keep all material in warm area overnight (75ºF+) for ease of mixing. If necessary Base component of material can be heated by microwave for 30-45 seconds for a 1 KG Base unit or by warm water bath. Heat Activator by warm water bath only. If necessary let material cool before application.
Recoat as soon as possible while material is still soft, within 2 hours at 77ºF. 25ºC. If overcoat window is exceeded abrade surface with course sandpaper, grinder or brush blast. Full cure before immersion 36 hours at 77ºF. Force Cure with heat for best performance for 1 hour at 200ºF, 93ºC, 12 hours at 120ºF, 49ºC.
CLEAN UP: Clean tools immediately after use with Acetone, M.E.K.. Use ARCLEAN or Isopropyl Alcohol in solvent con- trolled environments.
WARNING: Base contains epoxy resin. Activator contains alkaline amines, a strong sensitizer. May cause skin irritation, sensitization or other allergic responses. Use with good ventilation, particularly if heated or sprayed. Prevent all contact with skin or eyes. Wear protective clothing, goggles, gloves or barrier creams. Keep containers closed when not in use. Wash thoroughly after handling. In case of skin contact immediately wash with soap and water. In case of eye contact, flush with water for 15 minutes. If irritation persists seek medical attention.